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Flex Physical Simulation product allows you to model
flexible cables, and to simulate their behavior with respect to their
physical properties.
The following topics are discussed:
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Flex Physical Simulation Overview
Flex Physical Simulation is a physics-based realistic cable solver that
allows you to simulate the behavior of cables using integrated CAD-CAE
tools during the product design process.
Components such as flexible tubes, hoses, wires, and electrical wires
permit deformation; they are very flexible so that their shape adapts to
the context in which they are used. This behavior is taken into account
in design and simulation processes through Flex cable solver |
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Flex Physical Simulation provides the functionality needed to
model flexible slender bodies (flex) from the Flex
Definition to its complete Flexible
Behavior during simulation. This functionality is available for
Electrical Harness Installation, and Electrical
Harness Simulation products. For more information, see
Electrical Harness Simulation and Electrical Harness
Installation User's Guides. |
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Flex Definition

A flexible slender body (flex) is constituted of a 3D curve/line called
neutral fiber and a variable cross-section.
Example of a variable cross-section:
Cross-sections
Sections are two-dimensional views of slices through objects. Only
orthotropic cross-sections are supported by Flex. An orthotropic
cross-section has two symmetry planes; the shear section has to fit with
the centroid of the section. The table below illustrates the various
orthotropic cross-section types:

circular cross-section |

annular
cross-section |

rectangular cross-section |

arbitrary orthotropic cross-section (elliptic) |
Material properties
Flex Physical Simulation cable solver permits specific local
deformation modes (Flexible Behavior) for the flex:
- traction-compression mode (in axial direction)
- torsion mode (around axial direction)
- bending-shearing mode (in orthogonal planes containing axial
direction)
Examples of more or less flexible flex cables subjected to gravity
and imposed displacements at their extremities:
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FLEX Added Values
Flex cable solver allows you to model and simulate the realistic
behavior of flexible cables (material and geometric properties).
Flex cable solver provides you with a strong realistic picture of the
cable behavior as shown in this example below. In yellow, the standard
solver is used. In blue, Flex solver is used.
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Example of Flex usage with Electrical Harness Installation
product. The rigidity data materialized by a blue covering is used in
the calculation:  
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Example of a cable's curvature when using Flex solver
against the standard solver. In the left picture, the standard
solver is used. In the right picture, Flex cable solver is used.
 
Electrical Harness Simulation and Flex Dynamic Cable Simulation
2 (FDS)
Flex Dynamic Cable Simulation 2 (FDS) is a
variant of the Flex Physical Simulation product. This physics-based
realistic cable solver not only supports a physically realistic
cable simulation, but also includes penetration avoidance between the cable
and other parts.Electrical Harness Simulation can benefit from Flex Dynamic
Cable physics-based realistic cable solver for penetration avoidance
purposes.
Integrated with Electrical Harness Simulation
product, Flex Dynamic Cable Simulation supports
penetration avoidance between cables and obstacles for 3D
elements. |
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Flex Dynamic Cable Simulation 2 (FDS) does
not support penetration avoidance for 1D wireframe
elements, and only in some cases for 2D shells (depending on the shell orientation). |
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